Project purpose:

In 2023, Shangpu Consulting was commissioned by the company to carry out an industrial market research project with the aim of providing the company with the following services:

-To study the development trend, market scale, competition pattern, customer demand, technological innovation and other aspects of the automobile manufacturing industry, so as to provide the basis for the enterprise to formulate the strategic planning of the industrial Internet platform.

-Evaluate the current situation of the company's existing production management system, data acquisition system, quality control system, etc., identify existing problems and room for improvement, and provide reference for the company to select a suitable industrial Internet platform.

-Based on the specific needs and objectives of the enterprise, a set of customized industrial Internet platform solutions have been designed and implemented, including platform architecture, functional modules, data access, data research, data applications, etc., to support the enterprise in realizing intelligent manufacturing.

Project Content:

In this project, Champu Consulting has mainly completed the following work:

-Through research and research, we have learned about the development status and future trends of the automobile manufacturing industry, as well as the company's position and advantages in the industry.2025The market size of China's industrial Internet platform will reach1931.2billion yuan, of which intelligent manufacturingIIoTThe solution market size will reach967.5Billions of dollars. The automobile manufacturing industry is intelligent manufacturingIIoTOne of the important application areas of the solution has huge market potential and development space.

-Through on-site inspection and investigation, the operation of the enterprise's existing production management system, data acquisition system, quality control system and other aspects was evaluated, and the following problems and room for improvement were found:

-The production management system lacks unified standards and specifications, and the information communication between various production links is not smooth, resulting in low production efficiency and serious waste of resources.

-The data acquisition system has problems such as low data quality, low data coverage, and many data islands, resulting in low data utilization and unable to support data-driven decision-making and optimization.

-The quality control system lacks real-time monitoring and early warning mechanisms, and cannot detect and deal with abnormalities and failures in the production process in time, resulting in unstable product quality and reduced customer satisfaction.

-Based on the specific needs and objectives of the enterprise, a set of customized industrial Internet platform solutions has been designed and implemented, mainly including the following contents:

-Platform Architecture:

Using cloud-side collaboration, the industrial Internet platform is deployed in the cloud and edge to achieve efficient data collection, transmission, storage, research and application. The cloud is responsible for data aggregation, integration, mining, and presentation, while the edge is responsible for real-time data processing, feedback, and control.

-Function modules:

According to the production process and management requirements of the enterprise, the following functional modules are designed:

-Production management module:

Realize the production planning, production scheduling, production monitoring, production traceability and other functions, improve the efficiency and level of production management.

-Data research module:

It realizes data cleaning, fusion, modeling, research and other functions, provides data visualization, data reporting, data prediction and other functions, and supports data-driven decision-making and optimization.

-Quality control module:

It realizes the functions of quality inspection, quality evaluation and quality early warning, and improves the stability and reliability of product quality.

-Device management module:

The functions of equipment monitoring, equipment diagnosis and equipment maintenance are realized, and the efficiency and safety of equipment operation are improved.

-Data access:

Through industrial gateway, industrial protocol, industrial bus and other ways, all kinds of production equipment, sensors and instruments of the enterprise are connected to the industrial Internet platform, which realizes the comprehensive collection and standardized processing of data.

-Data application:

Through the application development tools and application market provided by the industrial Internet platform, a number of applications suitable for different production links and management scenarios have been customized for the enterprise, realizing the value application of data.

Project results:

The industrial market research project provided by Champu Consulting to the enterprise has achieved significant results, bringing the following values to the enterprise:

-Improve production efficiency and reduce costs. Through the industrial Internet platform, the optimal scheduling and collaborative management of the production process are realized, the utilization rate and operating speed of the production line are improved, and the consumption of manpower and material resources is reduced. According to statistics, the production efficiency of the enterprise has been improved.15%The cost is reduced.10%。

-Optimized product quality and enhanced market competitiveness. Through the industrial Internet platform, the whole process monitoring and intelligent early warning of product quality are realized, which reduces product defects and defective rates, and improves product consistency and qualification rate. According to statistics, the quality of the enterprise's products has improved20%, customer satisfaction increased30%。

-Innovative products and services, expand the market space. Through the industrial Internet platform, product intelligence and service-oriented manufacturing are realized, providing customers with more personalized, differentiated and value-added products and services, and enhancing customer stickiness and loyalty. According to statistics, the enterprise's product sales increased25%The market share has increased.10%。