Project background:

Aluminum smelting is a kind of high-temperature molten metal production activity, which has the characteristics of high energy consumption, high pollution and high risk. With the continuous improvement of national requirements for environmental protection, safety and energy saving, aluminum smelting enterprises are facing the pressure and opportunity of transformation and upgrading. In order to improve the production efficiency, quality and competitiveness of aluminum smelting enterprises, it is necessary to continuously improve the production technology level and management ability, and cultivate high-quality technical and management talents.

Customer pain points:

An aluminum smelting enterprise is a large state-owned enterprise with multiple production bases and tens of thousands of employees. In recent years, the enterprise has invested a lot of money in technological transformation and equipment renewal, but due to the lack of effective technical training and management training, the application effect of new technology and new equipment is not ideal, the production cost remains high, the product quality is unstable, the safety accidents occur frequently, and the market share is gradually occupied by other enterprises. The enterprise urgently needs to find professional training institutions to provide targeted technical training and management training services to help it solve production technology and management problems and enhance its comprehensive competitiveness.

Project purpose:

As a professional enterprise training service organization, Shangpu Consulting Company, through communication and investigation with the aluminum smelting enterprise, has determined the purpose of this training project as follows:

Improve the production technology level of aluminum smelting enterprises, master the use methods and precautions of new technologies and new equipment, optimize the production process, reduce energy consumption, emissions and costs, and improve product quality and efficiency.

Improve the management ability of aluminum smelting enterprises, establish a scientific organizational structure and system, standardize the responsibilities and processes of various departments and positions, strengthen safety production management and risk control, and improve staff quality and teamwork.

Improve the innovation ability of aluminum smelting enterprises, understand the development trend of the industry and the change of market demand, explore the development and expansion of new products, new markets and new models, and enhance the core competitiveness and sustainable development ability of enterprises.

Research object:

The research objects of this training project include the following three categories:

The main person in charge of aluminum smelting enterprises, middle management personnel, technical backbone, etc.200People;

Experts and scholars in the aluminum smelting industry, peer competitors, upstream and downstream partners, etc.50People;

Total of major customers, potential customers, industry associations, etc. of aluminum smelting products50People.

Project Content:

The content of this training program is divided into the following four modules:

Production technology improvement module: through special lectures, on-site teaching, case analysis, simulation exercises, etc., for the main production processes of aluminum smelting enterprises, such as electrolysis, casting, rolling, etc., introduce advanced production technologies and equipment at home and abroad, explain the principles, operation, maintenance and optimization methods of new technologies and equipment, analyze common production problems and solutions, and train production technical personnel of aluminum smelting enterprises.

Management ability improvement module: through special lectures, group discussions, role-playing, actual combat exercises, etc., aiming at the main management links of aluminum smelting enterprises, such as organizational structure, system construction, process optimization, safety management, risk control, etc., introduce advanced management concepts and methods at home and abroad, explain the design, implementation and evaluation methods of management systems and processes, and analyze common management problems and solutions, cultivate management talents for aluminum smelting enterprises.

Innovation ability improvement module: through special lectures, case sharing, brainstorming, creative display, etc., according to the development trend and market demand changes of aluminum smelting industry, introduce advanced innovation ideas and methods at home and abroad, explain the training methods of innovative thinking and innovation ability, analyze successful innovation cases and lessons learned, and stimulate the innovation consciousness and innovation potential of aluminum smelting enterprises.

Project summary and evaluation module: summarize and evaluate the content, form and effect of this training project through questionnaire survey, feedback meeting and result display, collect opinions and suggestions from aluminum smelting enterprises, analyze the advantages and disadvantages of the training project, and put forward improvement measures and follow-up plans.

Project Value:

This training program brings the following values to aluminum smelting enterprises:

The production technology level of aluminum smelting enterprises is improved, so that they can effectively apply new technologies and new equipment, optimize the production process, reduce energy consumption, emissions and costs, and improve product quality and efficiency. According to statistics, after this training project, the average energy consumption of aluminum smelting enterprises decreased.10%Average emissions have fallen.15%The average cost has dropped.8%The average quality is improved.12%, the average efficiency increases18%。

The management ability of aluminum smelting enterprises has been improved, so that they can establish a scientific organizational structure and system, standardize the responsibilities and processes of various departments and positions, strengthen safety production management and risk control, and improve staff quality and teamwork. According to statistics, after this training program, the average management efficiency of aluminum smelting enterprises has been improved.20%, the average employee satisfaction increased25%The average safety accident rate has decreased.30%, the average risk loss decreased35%。

The innovation ability of aluminum smelting enterprises has been improved, so that they can understand the development trend of the industry and the changes of market demand, explore the development and expansion of new products, new markets and new models, and enhance the core competitiveness and sustainable development ability of enterprises. According to statistics, after this training program, the average innovation investment of aluminum smelting enterprises has increased.15%, the average innovation output increases20%, the average market share increased10%, the average profit margin increased12%。